BIKERELIABILITY
MOT DATA · GREAT BRITAIN · 2005–2025
League table/ KTM/625 SMC
Model report · 2005–2025

KTM 625 SMC

625cc Petrol Class 2
#3770 of 5426 overall #170 of 230 KTMs #2396 of 2787 other bikes
79.0%
first-time pass rate
9.6%
failed outright
6,784
median miles at test
1,804
MOT tests, 2005–2025

Pass rate over time

first-time pass rate by test year · 2007–2025

The 625 SMC's first-time pass rate has fallen 3.4 points since 2007, 88.4% to 85.0%.

66%81%96%2007: 88.4% pass (69 tests)2008: 77.7% pass (139 tests)2009: 76.2% pass (168 tests)2010: 77.2% pass (167 tests)2011: 77.3% pass (150 tests)2012: 84.1% pass (138 tests)2013: 75.0% pass (128 tests)2014: 71.9% pass (121 tests)2015: 71.1% pass (114 tests)2016: 76.8% pass (95 tests)2017: 78.0% pass (91 tests)2018: 84.4% pass (64 tests)2019: 83.1% pass (59 tests)2020: 82.7% pass (52 tests)2021: 87.7% pass (57 tests)2022: 84.2% pass (57 tests)2023: 90.7% pass (43 tests)2024: 84.8% pass (33 tests)2025: 85.0% pass (40 tests)20072025

Pass rate by mileage

how the 625 SMC's first-time pass rate falls with the odometer · class average 84.9%

A low-mileage 625 SMC passes first time 80.1% of the time; by 20k that's 76.5%.

76%78%81%0k: 80.1% pass (1,221 tests)10k: 79.4% pass (446 tests)20k: 76.5% pass (34 tests)0k10k20k

First-time pass rate by odometer reading at test, 10,000-mile bands for this model. Mileage is the strongest reliability signal. See the full curve.

What fails on a 625 SMC

failure defects by component group · advisories excluded
Component group Share of defects Defects % of defects vs all bikes
lighting and signalling
180 43.2 1.3×
lamps and reflectors
59 14.1 0.8×
steering and suspension
40 9.6 0.6×
tyres and wheels
39 9.4 0.9×
reg plates and vin
33 7.9 3.0×
brakes
30 7.2 0.3×
suspension
10 2.4 0.5×
drive system
10 2.4 0.7×
Identification of the vehicle
8 1.9 1.9×
fuel and exhaust
8 1.9 0.5×

Defects recorded against failed normal tests, 2005–2025, grouped by DVSA inspection section. One test can record multiple defects. "vs all bikes" is how often this model's tests record a defect in the group, as a multiple of the all-bike rate.

How rivals compare

same type, similar capacity, high test volume

On first-time pass rate the 625 SMC beats 2 of its 4 closest rivals (KAWASAKI ZX-6R, SUZUKI GSF600, YAMAHA FZS600).

Rivals share this bike's type and sit within ±30% of its engine capacity, ≥ 5,000 tests. Card colour = better/worse first-time pass rate than the 625 SMC.

Pass rate by registration year

how each model-year cohort fares · registration year from first use date

Best year to buy used: 2004 (81.1% pass). Weakest: 2007 (71.3%).

69%76%83%2002: 78.0% pass (59 tests)2003: 72.0% pass (75 tests)2004: 81.1% pass (493 tests)2005: 79.9% pass (702 tests)2006: 79.7% pass (276 tests)2007: 71.3% pass (157 tests)200220052007

First-time pass rate by the year each bike was first registered (cohorts with ≥ 50 tests). Older cohorts are survivors: the worst examples have already left the road, which tends to lift the earliest years.

KTM 625 SMC FAQ

answers computed from the data above · terms in the glossary

Is the KTM 625 SMC reliable?

The KTM 625 SMC is less reliable than average for its class: 79.0% of its 1,804 MOT tests (2005–2025) passed first time, against a class average of 84.9%. That ranks it #3770 of 5426 models.

What does a 625 SMC fail its MOT on most?

lighting and signalling — 43% of all defects recorded against failed 625 SMC tests.

What is the best year of 625 SMC to buy used?

By first-time pass rate, 2004-registered examples do best (81.1%) and 2007 worst (71.3%). Condition and history still trump the year.

How many miles will a 625 SMC last?

The median 625 SMC shows 6,784 miles at test, and examples around 20k miles still pass 76.5% of the time — mileage alone rarely kills one.