BIKERELIABILITY Reg check
League table/ Kawasaki Zephyr 550/vs Suzuki GSF600
Head-to-head · 2005–2025

Data as of: DVSA MOT results to 2025

Kawasaki Zephyr 550 vs Suzuki GSF600

The Kawasaki Zephyr 550 passes its MOT first time more often than the Suzuki GSF600: 77.9% vs 77.3%, a 0.6-point lead.

MOT reliability, side by side

first-time pass rate, outright fail rate and tests analysed · 2005–2025
Metric Kawasaki Zephyr 550 Suzuki GSF600
First-time pass rate 77.9% 77.3%
Outright fail rate 15.2% 14.2%
Vs comparable bikes (age & mileage adjusted) -5.0 pts -6.1 pts
Engine size 553cc 599cc
Rank among all models #3931 of 5428 #4013 of 5428
Median miles at test 22,978 21,080
MOT tests analysed 7,405 143,023
Most common failure brakes brakes

First-time outcomes on normal tests, 2005–2025. "Most common failure" is the component group with the most recorded defects on failed tests. Read pass rates against test counts: a smaller sample is noisier. Source: DVSA anonymised MOT results.

"Vs comparable bikes" is the first-time pass rate minus the rate expected for each bike's own mix of age, mileage and test class, in percentage points: positive means better than comparable bikes. How this works.

What fails, side by side

share of each bike's MOT tests that failed on the component · lower is better
Component Kawasaki Zephyr 550 Suzuki GSF600
Brakes 7.3% 6.1%
Lights & signalling 4.6% 6.7%
Steering & suspension 6.4% 3.6%
Tyres & wheels 2.8% 3.3%
Drive system 1.6% 1.4%
Fuel & exhaust 1.3% 1.2%
Structure & body 0.9% 1.5%

A test that fails on two components counts once in each. Component links go to the bikes most likely to fail on it.

Pass rate by test year

first-time MOT pass rate in each calendar year both bikes were tested
Test year Kawasaki Zephyr 550 Suzuki GSF600
2018 81.3% 77.7%
2019 80.4% 76.7%
2020 83.0% 77.8%
2021 83.5% 76.8%
2022 78.1% 78.1%
2023 81.1% 78.2%
2024 82.9% 78.9%
2025 89.7% 79.6%

Each year mixes bikes of different ages, so a fleet that is getting older tends to slip.

Pass rate by mileage

first-time MOT pass rate by miles on the clock at test
Mileage Kawasaki Zephyr 550 Suzuki GSF600
0k-10k miles 87.7% 86.8%
10k-20k miles 80.2% 80.1%
20k-30k miles 76.6% 75.2%
30k-40k miles 73.9% 71.3%
40k-50k miles 71.0% 69.4%
50k-60k miles 72.7% 68.3%

Bands with fewer than 30 tests for either bike are left out.

Kawasaki Zephyr 550 vs Suzuki GSF600 FAQ

answers computed from the data above · terms in the glossary

Which is more reliable, the Kawasaki Zephyr 550 or the Suzuki GSF600?

The Kawasaki Zephyr 550 passes its MOT first time more often than the Suzuki GSF600: 77.9% vs 77.3%, a 0.6-point lead. Adjusted for age, mileage and test class, the Kawasaki Zephyr 550 still comes out ahead: -5.0 points vs comparable bikes for the Kawasaki Zephyr 550, -6.1 for the Suzuki GSF600. An MOT checks roadworthiness items, not engine or gearbox internals.

What does the Kawasaki Zephyr 550 fail its MOT on most?

Brakes: 7.3% of Kawasaki Zephyr 550 MOT tests failed on it, then steering & suspension (6.4%).

What does the Suzuki GSF600 fail its MOT on most?

Lights & signalling: 6.7% of Suzuki GSF600 MOT tests failed on it, then brakes (6.1%).

Which holds up better at high mileage, the Kawasaki Zephyr 550 or the Suzuki GSF600?

At 50k-60k miles the Kawasaki Zephyr 550 passes first time more often: 72.7% for the Kawasaki Zephyr 550 vs 68.3% for the Suzuki GSF600.

See each bike's full report (trend, mileage curve, failure breakdown and rivals) on its own page.