Pass rate over time
The 491's first-time pass rate has risen 4.6 points since 2005, 69.6% to 74.2%.
Pass rate by mileage
A low-mileage 491 passes first time 76.3% of the time; by 20k that's 67.2%.
First-time pass rate by odometer reading at test, 10,000-mile bands for this model. Mileage is the strongest reliability signal. See the full curve.
What fails on a 491
| Component group | Share of defects | Defects | % of defects | vs all bikes |
|---|---|---|---|---|
| lighting and signalling |
|
190 | 32.2 | 2.9× |
| steering and suspension |
|
172 | 29.2 | 4.3× |
| brakes |
|
82 | 13.9 | 1.5× |
| body and structure |
|
46 | 7.8 | 8.8× |
| tyres and wheels |
|
36 | 6.1 | 1.7× |
| fuel and exhaust |
|
32 | 5.4 | 3.8× |
| reg plates and vin |
|
15 | 2.5 | 2.7× |
| structure and attachments |
|
6 | 1 | 0.6× |
| driving controls |
|
6 | 1 | 2.8× |
| lamps and reflectors |
|
5 | 0.8 | 0.4× |
Defects recorded against failed normal tests, 2005–2025, grouped by DVSA inspection section. One test can record multiple defects. "vs all bikes" is how often this model's tests record a defect in the group, as a multiple of the all-bike rate.
How rivals compare
On first-time pass rate the 491 beats 3 of its 4 closest rivals (PEUGEOT SPEEDFIGHT, PIAGGIO ZIP, PIAGGIO NRG).
Rivals share this bike's type and sit within ±30% of its engine capacity, ≥ 5,000 tests. Card colour = better/worse first-time pass rate than the 491.
Pass rate by registration year
Best year to buy used: 2000 (72.4% pass). Weakest: 2003 (64.2%).
First-time pass rate by the year each bike was first registered (cohorts with ≥ 50 tests). Older cohorts are survivors: the worst examples have already left the road, which tends to lift the earliest years.
BENELLI 491 FAQ
Is the BENELLI 491 reliable?
The BENELLI 491 is less reliable than average for its class: 71.0% of its 903 MOT tests (2005–2025) passed first time, against a class average of 73.4%. That ranks it #4662 of 5426 models.
What does a 491 fail its MOT on most?
lighting and signalling — 32% of all defects recorded against failed 491 tests.
What is the best year of 491 to buy used?
By first-time pass rate, 2000-registered examples do best (72.4%) and 2003 worst (64.2%). Condition and history still trump the year.
How many miles will a 491 last?
The median 491 shows 8,562 miles at test, and examples around 20k miles still pass 67.2% of the time — mileage alone rarely kills one.