BIKERELIABILITY Reg check
League table/ Suzuki DR-Z400SM/vs Kawasaki ER5
Head-to-head · 2005–2025

Data as of: DVSA MOT results to 2025

Suzuki DR-Z400SM vs Kawasaki ER5

The Suzuki DR-Z400SM passes its MOT first time more often than the Kawasaki ER5: 82.7% vs 77.4%, a 5.3-point lead.

MOT reliability, side by side

first-time pass rate, outright fail rate and tests analysed · 2005–2025
Metric Suzuki DR-Z400SM Kawasaki ER5
First-time pass rate 82.7% 77.4%
Outright fail rate 8.9% 14.2%
Vs comparable bikes (age & mileage adjusted) -4.3 pts -6.2 pts
Engine size 398cc 498cc
Rank among all models #3029 of 5428 #3999 of 5428
Median miles at test 8,233 21,259
MOT tests analysed 7,015 53,115
Most common failure lighting and signalling brakes

First-time outcomes on normal tests, 2005–2025. "Most common failure" is the component group with the most recorded defects on failed tests. Read pass rates against test counts: a smaller sample is noisier. Source: DVSA anonymised MOT results.

"Vs comparable bikes" is the first-time pass rate minus the rate expected for each bike's own mix of age, mileage and test class, in percentage points: positive means better than comparable bikes. How this works.

What fails, side by side

share of each bike's MOT tests that failed on the component · lower is better
Component Suzuki DR-Z400SM Kawasaki ER5
Lights & signalling 4.8% 5.1%
Brakes 2.4% 6.0%
Steering & suspension 1.2% 5.4%
Tyres & wheels 2.4% 3.6%
Drive system 0.6% 2.3%
Structure & body 0.8% 1.3%
Fuel & exhaust 0.4% 0.8%

A test that fails on two components counts once in each. Component links go to the bikes most likely to fail on it.

Pass rate by test year

first-time MOT pass rate in each calendar year both bikes were tested
Test year Suzuki DR-Z400SM Kawasaki ER5
2018 85.1% 78.3%
2019 80.8% 77.1%
2020 83.3% 79.4%
2021 84.8% 78.2%
2022 81.0% 77.7%
2023 83.7% 78.2%
2024 82.4% 77.8%
2025 86.6% 79.6%

Each year mixes bikes of different ages, so a fleet that is getting older tends to slip.

Pass rate by mileage

first-time MOT pass rate by miles on the clock at test
Mileage Suzuki DR-Z400SM Kawasaki ER5
0k-10k miles 85.2% 87.5%
10k-20k miles 79.7% 79.5%
20k-30k miles 78.0% 75.4%
30k-40k miles 80.6% 71.5%
40k-50k miles 83.8% 71.1%

Bands with fewer than 30 tests for either bike are left out.

Suzuki DR-Z400SM vs Kawasaki ER5 FAQ

answers computed from the data above · terms in the glossary

Which is more reliable, the Suzuki DR-Z400SM or the Kawasaki ER5?

The Suzuki DR-Z400SM passes its MOT first time more often than the Kawasaki ER5: 82.7% vs 77.4%, a 5.3-point lead. Adjusted for age, mileage and test class, the Suzuki DR-Z400SM still comes out ahead: -4.3 points vs comparable bikes for the Suzuki DR-Z400SM, -6.2 for the Kawasaki ER5. An MOT checks roadworthiness items, not engine or gearbox internals.

What does the Suzuki DR-Z400SM fail its MOT on most?

Lights & signalling: 4.8% of Suzuki DR-Z400SM MOT tests failed on it, then brakes (2.4%).

What does the Kawasaki ER5 fail its MOT on most?

Brakes: 6.0% of Kawasaki ER5 MOT tests failed on it, then steering & suspension (5.4%).

Which holds up better at high mileage, the Suzuki DR-Z400SM or the Kawasaki ER5?

At 40k-50k miles the Suzuki DR-Z400SM passes first time more often: 83.8% for the Suzuki DR-Z400SM vs 71.1% for the Kawasaki ER5.

See each bike's full report (trend, mileage curve, failure breakdown and rivals) on its own page.