BIKERELIABILITY Reg check
League table/ KTM 400 Exc/vs Suzuki AN400
Head-to-head · 2005–2025

Data as of: DVSA MOT results to 2025

KTM 400 Exc vs Suzuki AN400

The Suzuki AN400 passes its MOT first time more often than the KTM 400 Exc: 86.2% vs 77.3%, a 8.9-point lead.

MOT reliability, side by side

first-time pass rate, outright fail rate and tests analysed · 2005–2025
Metric KTM 400 Exc Suzuki AN400
First-time pass rate 77.3% 86.2%
Outright fail rate 12.1% 9.8%
Vs comparable bikes (age & mileage adjusted) -11.4 pts +1.3 pts
Engine size 400cc 385cc
Rank among all models #4013 of 5428 #2148 of 5428
Median miles at test 3,637 15,861
MOT tests analysed 5,086 27,056
Most common failure lighting and signalling brakes

First-time outcomes on normal tests, 2005–2025. "Most common failure" is the component group with the most recorded defects on failed tests. Read pass rates against test counts: a smaller sample is noisier. Source: DVSA anonymised MOT results.

"Vs comparable bikes" is the first-time pass rate minus the rate expected for each bike's own mix of age, mileage and test class, in percentage points: positive means better than comparable bikes. How this works.

What fails, side by side

share of each bike's MOT tests that failed on the component · lower is better
Component KTM 400 Exc Suzuki AN400
Lights & signalling 7.7% 2.6%
Steering & suspension 5.4% 2.3%
Brakes 2.1% 4.4%
Tyres & wheels 2.6% 3.2%
Structure & body 0.6% 0.3%
Fuel & exhaust 0.3% 0.4%
Drive system 0.6% 0%

A test that fails on two components counts once in each. Component links go to the bikes most likely to fail on it.

Pass rate by test year

first-time MOT pass rate in each calendar year both bikes were tested
Test year KTM 400 Exc Suzuki AN400
2018 82.1% 85.7%
2019 80.6% 84.4%
2020 84.7% 84.5%
2021 79.8% 85.1%
2022 77.2% 83.0%
2023 79.7% 83.0%
2024 84.3% 83.1%
2025 77.1% 86.9%

Each year mixes bikes of different ages, so a fleet that is getting older tends to slip.

Pass rate by mileage

first-time MOT pass rate by miles on the clock at test
Mileage KTM 400 Exc Suzuki AN400
0k-10k miles 77.1% 91.7%
10k-20k miles 81.3% 86.7%

Bands with fewer than 30 tests for either bike are left out.

KTM 400 Exc vs Suzuki AN400 FAQ

answers computed from the data above · terms in the glossary

Which is more reliable, the KTM 400 Exc or the Suzuki AN400?

The Suzuki AN400 passes its MOT first time more often than the KTM 400 Exc: 86.2% vs 77.3%, a 8.9-point lead. Adjusted for age, mileage and test class, the Suzuki AN400 still comes out ahead: -11.4 points vs comparable bikes for the KTM 400 Exc, +1.3 for the Suzuki AN400. An MOT checks roadworthiness items, not engine or gearbox internals.

What does the KTM 400 Exc fail its MOT on most?

Lights & signalling: 7.7% of KTM 400 Exc MOT tests failed on it, then steering & suspension (5.4%).

What does the Suzuki AN400 fail its MOT on most?

Brakes: 4.4% of Suzuki AN400 MOT tests failed on it, then tyres & wheels (3.2%).

See each bike's full report (trend, mileage curve, failure breakdown and rivals) on its own page.