Bsa B40 vs Suzuki DR-Z400S

The Bsa B40 passes its MOT first time more often than the Suzuki DR-Z400S: 90.6% vs 80.4%, a 10.2-point lead.

MOT reliability, side by side

first-time pass rate, outright fail rate and tests analysed · 2005–2025

Metric	Bsa B40	Suzuki DR-Z400S
First-time pass rate	90.6%	80.4%
Outright fail rate	3.5%	11.1%
Vs comparable bikes (age & mileage adjusted)	+7.1 pts	-6.5 pts
Engine size	350cc	398cc
Rank among all models	#776 of 5428	#3493 of 5428
Median miles at test	8,069	6,940
MOT tests analysed	3,360	26,773
Most common failure	steering and suspension	lighting and signalling

First-time outcomes on normal tests, 2005–2025. "Most common failure" is the component group with the most recorded defects on failed tests. Read pass rates against test counts: a smaller sample is noisier. Source: DVSA anonymised MOT results.

"Vs comparable bikes" is the first-time pass rate minus the rate expected for each bike's own mix of age, mileage and test class, in percentage points: positive means better than comparable bikes. How this works.

What fails, side by side

share of each bike's MOT tests that failed on the component · lower is better

Component	Bsa B40	Suzuki DR-Z400S
Lights & signalling	1.4%	6.1%
Steering & suspension	1.8%	3.2%
Brakes	0.7%	3.5%
Tyres & wheels	0.9%	2.6%
Drive system	0.3%	0.8%
Structure & body	0.3%	0.7%
Fuel & exhaust	0.2%	0.6%

A test that fails on two components counts once in each. Component links go to the bikes most likely to fail on it.

Pass rate by test year

first-time MOT pass rate in each calendar year both bikes were tested

Test year	Bsa B40	Suzuki DR-Z400S
2011	88.9%	78.3%
2012	92.9%	79.8%
2013	88.8%	77.6%
2014	91.2%	78.5%
2015	89.4%	79.9%
2016	91.7%	78.4%
2017	89.6%	80.9%
2018	95.2%	79.5%

Each year mixes bikes of different ages, so a fleet that is getting older tends to slip.

Pass rate by mileage

first-time MOT pass rate by miles on the clock at test

Mileage	Bsa B40	Suzuki DR-Z400S
0k-10k miles	91.2%	81.7%
10k-20k miles	88.5%	78.4%
20k-30k miles	90.4%	79.2%
30k-40k miles	92.0%	76.4%
40k-50k miles	90.0%	75.2%
50k-60k miles	90.2%	82.9%

Bands with fewer than 30 tests for either bike are left out.

Bsa B40 vs Suzuki DR-Z400S FAQ

answers computed from the data above · terms in the glossary

Which is more reliable, the Bsa B40 or the Suzuki DR-Z400S?

The Bsa B40 passes its MOT first time more often than the Suzuki DR-Z400S: 90.6% vs 80.4%, a 10.2-point lead. Adjusted for age, mileage and test class, the Bsa B40 still comes out ahead: +7.1 points vs comparable bikes for the Bsa B40, -6.5 for the Suzuki DR-Z400S. An MOT checks roadworthiness items, not engine or gearbox internals.

What does the Bsa B40 fail its MOT on most?

Steering & suspension: 1.8% of Bsa B40 MOT tests failed on it, then lights & signalling (1.4%).

What does the Suzuki DR-Z400S fail its MOT on most?

Lights & signalling: 6.1% of Suzuki DR-Z400S MOT tests failed on it, then brakes (3.5%).

Which holds up better at high mileage, the Bsa B40 or the Suzuki DR-Z400S?

At 50k-60k miles the Bsa B40 passes first time more often: 90.2% for the Bsa B40 vs 82.9% for the Suzuki DR-Z400S.

BSA B40 90.6% pass · 3,360 tests SUZUKI DR-Z400S 80.4% pass · 26.8k tests

See each bike's full report (trend, mileage curve, failure breakdown and rivals) on its own page.