BIKERELIABILITY Reg check
League table/ KTM 450/vs Suzuki GS500
Head-to-head · 2005–2025

Data as of: DVSA MOT results to 2025

KTM 450 vs Suzuki GS500

The KTM 450 passes its MOT first time more often than the Suzuki GS500: 81.4% vs 76.4%, a 5.0-point lead.

MOT reliability, side by side

first-time pass rate, outright fail rate and tests analysed · 2005–2025
Metric KTM 450 Suzuki GS500
First-time pass rate 81.4% 76.4%
Outright fail rate 9.4% 15.0%
Vs comparable bikes (age & mileage adjusted) -8.0 pts -7.1 pts
Engine size 449cc 487cc
Rank among all models #3291 of 5428 #4137 of 5428
Median miles at test 2,678 21,676
MOT tests analysed 2,574 44,924
Most common failure lamps and reflectors brakes

First-time outcomes on normal tests, 2005–2025. "Most common failure" is the component group with the most recorded defects on failed tests. Read pass rates against test counts: a smaller sample is noisier. Source: DVSA anonymised MOT results.

"Vs comparable bikes" is the first-time pass rate minus the rate expected for each bike's own mix of age, mileage and test class, in percentage points: positive means better than comparable bikes. How this works.

What fails, side by side

share of each bike's MOT tests that failed on the component · lower is better
Component KTM 450 Suzuki GS500
Lights & signalling 5.3% 5.5%
Steering & suspension 3.8% 6.6%
Brakes 1.6% 6.3%
Tyres & wheels 2.0% 3.4%
Drive system 0.3% 2.0%
Structure & body 0.9% 1.1%
Fuel & exhaust 0.1% 0.7%

A test that fails on two components counts once in each. Component links go to the bikes most likely to fail on it.

Pass rate by test year

first-time MOT pass rate in each calendar year both bikes were tested
Test year KTM 450 Suzuki GS500
2018 76.0% 75.8%
2019 79.0% 79.4%
2020 82.3% 76.9%
2021 83.9% 78.9%
2022 82.3% 80.6%
2023 82.5% 78.2%
2024 86.2% 79.7%
2025 81.2% 81.5%

Each year mixes bikes of different ages, so a fleet that is getting older tends to slip.

Pass rate by mileage

first-time MOT pass rate by miles on the clock at test
Mileage KTM 450 Suzuki GS500
0k-10k miles 81.8% 86.4%
10k-20k miles 71.4% 78.9%

Bands with fewer than 30 tests for either bike are left out.

KTM 450 vs Suzuki GS500 FAQ

answers computed from the data above · terms in the glossary

Which is more reliable, the KTM 450 or the Suzuki GS500?

The KTM 450 passes its MOT first time more often than the Suzuki GS500: 81.4% vs 76.4%, a 5.0-point lead. Adjusted for age, mileage and test class the two are level (-8.0 vs -7.1 points against comparable bikes), so the raw gap is mostly down to how old and how used each fleet is. An MOT checks roadworthiness items, not engine or gearbox internals.

What does the KTM 450 fail its MOT on most?

Lights & signalling: 5.3% of KTM 450 MOT tests failed on it, then steering & suspension (3.8%).

What does the Suzuki GS500 fail its MOT on most?

Steering & suspension: 6.6% of Suzuki GS500 MOT tests failed on it, then brakes (6.3%).

See each bike's full report (trend, mileage curve, failure breakdown and rivals) on its own page.