KTM 450 Exc-R vs Suzuki GS500

The KTM 450 Exc-R passes its MOT first time more often than the Suzuki GS500: 78.3% vs 76.4%, a 1.9-point lead.

MOT reliability, side by side

first-time pass rate, outright fail rate and tests analysed · 2005–2025

Metric	KTM 450 Exc-R	Suzuki GS500
First-time pass rate	78.3%	76.4%
Outright fail rate	11.9%	15.0%
Vs comparable bikes (age & mileage adjusted)	-9.9 pts	-7.1 pts
Engine size	449cc	487cc
Rank among all models	#3872 of 5428	#4137 of 5428
Median miles at test	3,080	21,676
MOT tests analysed	2,071	44,924
Most common failure	lighting and signalling	brakes

First-time outcomes on normal tests, 2005–2025. "Most common failure" is the component group with the most recorded defects on failed tests. Read pass rates against test counts: a smaller sample is noisier. Source: DVSA anonymised MOT results.

"Vs comparable bikes" is the first-time pass rate minus the rate expected for each bike's own mix of age, mileage and test class, in percentage points: positive means better than comparable bikes. How this works.

What fails, side by side

share of each bike's MOT tests that failed on the component · lower is better

Component	KTM 450 Exc-R	Suzuki GS500
Lights & signalling	8.4%	5.5%
Steering & suspension	4.4%	6.6%
Brakes	2.1%	6.3%
Tyres & wheels	2.8%	3.4%
Drive system	0.5%	2.0%
Structure & body	0.7%	1.1%
Fuel & exhaust	0.1%	0.7%

A test that fails on two components counts once in each. Component links go to the bikes most likely to fail on it.

Pass rate by test year

first-time MOT pass rate in each calendar year both bikes were tested

Test year	KTM 450 Exc-R	Suzuki GS500
2018	83.5%	75.8%
2019	76.0%	79.4%
2020	75.8%	76.9%
2021	80.7%	78.9%
2022	86.4%	80.6%
2023	85.1%	78.2%
2024	75.0%	79.7%
2025	76.1%	81.5%

Each year mixes bikes of different ages, so a fleet that is getting older tends to slip.

Pass rate by mileage

first-time MOT pass rate by miles on the clock at test

Mileage	KTM 450 Exc-R	Suzuki GS500
0k-10k miles	79.3%	86.4%
10k-20k miles	80.0%	78.9%

Bands with fewer than 30 tests for either bike are left out.

KTM 450 Exc-R vs Suzuki GS500 FAQ

answers computed from the data above · terms in the glossary

Which is more reliable, the KTM 450 Exc-R or the Suzuki GS500?

The KTM 450 Exc-R passes its MOT first time more often than the Suzuki GS500: 78.3% vs 76.4%, a 1.9-point lead. Adjusted for age, mileage and test class, the Suzuki GS500 still comes out ahead: -9.9 points vs comparable bikes for the KTM 450 Exc-R, -7.1 for the Suzuki GS500. An MOT checks roadworthiness items, not engine or gearbox internals.

What does the KTM 450 Exc-R fail its MOT on most?

Lights & signalling: 8.4% of KTM 450 Exc-R MOT tests failed on it, then steering & suspension (4.4%).

What does the Suzuki GS500 fail its MOT on most?

Steering & suspension: 6.6% of Suzuki GS500 MOT tests failed on it, then brakes (6.3%).

KTM 450 EXC-R 78.3% pass · 2,071 tests SUZUKI GS500 76.4% pass · 44.9k tests

See each bike's full report (trend, mileage curve, failure breakdown and rivals) on its own page.