BIKERELIABILITY
MOT DATA · GREAT BRITAIN · 2005–2025
Model report · 2005–2025

KAWASAKI EX500-D3

498cc Petrol Class 2
77.3%
first-time pass rate
16.8%
failed outright
22,058
median miles at test
2,406
MOT tests, 2005–2025

Pass rate over time

first-time pass rate by test year · 2005–2023

The EX500-D3's first-time pass rate has risen 7.6 points since 2005, 77.8% to 85.4%.

60%78%96%2005: 77.8% pass (45 tests)2006: 77.3% pass (242 tests)2007: 77.1% pass (249 tests)2008: 74.3% pass (230 tests)2009: 65.7% pass (207 tests)2010: 77.7% pass (184 tests)2011: 73.6% pass (163 tests)2012: 76.0% pass (146 tests)2013: 77.0% pass (148 tests)2014: 78.6% pass (117 tests)2015: 75.2% pass (117 tests)2016: 80.6% pass (103 tests)2017: 81.7% pass (93 tests)2018: 80.0% pass (60 tests)2019: 89.7% pass (58 tests)2020: 87.5% pass (48 tests)2021: 86.9% pass (61 tests)2022: 86.4% pass (44 tests)2023: 85.4% pass (41 tests)20052023

Pass rate by mileage

how the EX500-D3's first-time pass rate falls with the odometer · class average 84.9%

A low-mileage EX500-D3 passes first time 85.4% of the time; by 50k that's 72.4%.

70%79%88%0k: 85.4% pass (364 tests)10k: 77.9% pass (661 tests)20k: 75.5% pass (666 tests)30k: 75.5% pass (421 tests)40k: 75.2% pass (165 tests)50k: 72.4% pass (76 tests)0k30k50k

First-time pass rate by odometer reading at test, 10,000-mile bands for this model. Mileage is the strongest reliability signal. See the full curve.

What fails on a EX500-D3

failure defects by component group · advisories excluded
Component group Share of defects Defects % of defects vs all bikes
steering and suspension
305 30.7 2.7×
brakes
247 24.8 1.7×
lighting and signalling
133 13.4 1.0×
tyres and wheels
105 10.6 1.8×
drive system
103 10.4 4.0×
fuel and exhaust
53 5.3 2.6×
driving controls
16 1.6 2.7×
body and structure
12 1.2 0.9×
suspension
11 1.1 0.6×
Items Not Tested
10 1 4.1×

Defects recorded against failed normal tests, 2005–2025, grouped by DVSA inspection section. One test can record multiple defects. "vs all bikes" is how often this model's tests record a defect in the group, as a multiple of the all-bike rate.

How rivals compare

same type, similar capacity, high test volume

On first-time pass rate the EX500-D3 beats 0 of its 4 closest rivals (KAWASAKI ZX-6R, SUZUKI GSF600, YAMAHA FZS600).

Rivals share this bike's type and sit within ±30% of its engine capacity, ≥ 5,000 tests. Card colour = better/worse first-time pass rate than the EX500-D3.

Pass rate by registration year

how each model-year cohort fares · registration year from first use date

Best year to buy used: 1998 (80.0% pass). Weakest: 1997 (76.6%).

76%78%81%1996: 77.6% pass (700 tests)1997: 76.6% pass (1,455 tests)1998: 80.0% pass (250 tests)199619971998

First-time pass rate by the year each bike was first registered (cohorts with ≥ 50 tests). Older cohorts are survivors: the worst examples have already left the road, which tends to lift the earliest years.

KAWASAKI EX500-D3 FAQ

answers computed from the data above · terms in the glossary

Is the KAWASAKI EX500-D3 reliable?

The KAWASAKI EX500-D3 is less reliable than average for its class: 77.3% of its 2,406 MOT tests (2005–2025) passed first time, against a class average of 84.9%. That ranks it #4012 of 5426 models.

What does a EX500-D3 fail its MOT on most?

steering and suspension — 31% of all defects recorded against failed EX500-D3 tests.

What is the best year of EX500-D3 to buy used?

By first-time pass rate, 1998-registered examples do best (80.0%) and 1997 worst (76.6%). Condition and history still trump the year.

How many miles will a EX500-D3 last?

The median EX500-D3 shows 22,058 miles at test, and examples around 50k miles still pass 72.4% of the time — mileage alone rarely kills one.