Data as of: DVSA MOT results to 2025
The pass rate is the MOT first-time pass: a roadworthiness check of the items an MOT covers (brakes, lights, tyres, steering, structure, emissions), not a full mechanical inspection of engine or gearbox internals. It is a reliability signal, not a complete measure of mechanical reliability. What this measures.
“vs expected” adjusts for age, mileage and test class, so a cherished classic and a hard-used commuter are compared fairly. How this works.
Pass rate over time
The EXC250's first-time pass rate has risen 5.0 points since 2006, 75.0% to 80.0%.
What fails on a EXC250
| Component group | Share of defects | Defects | % of defects | vs all bikes |
|---|---|---|---|---|
| lighting and signalling |
|
141 | 32.9 | 2.2× |
| steering and suspension |
|
75 | 17.5 | 2.0× |
| tyres and wheels |
|
40 | 9.3 | 1.9× |
| brakes |
|
40 | 9.3 | 0.7× |
| reg plates and vin |
|
32 | 7.5 | 4.4× |
| lamps and reflectors |
|
32 | 7.5 | 1.2× |
| suspension |
|
32 | 7.5 | 3.1× |
| drive system |
|
20 | 4.7 | 2.2× |
| tyres |
|
9 | 2.1 | 1.0× |
| structure and attachments |
|
8 | 1.9 | 1.0× |
Defects recorded against failed normal tests, 2005–2025, grouped by DVSA inspection section. One test can record multiple defects. "vs all bikes" is how often this model's tests record a defect in the group, as a multiple of the all-bike rate.
How rivals compare
On first-time pass rate the EXC250 beats 0 of its 4 closest rivals (YAMAHA YP250, YAMAHA WR250F, HONDA XR250).
Rivals share this bike's type and sit within ±30% of its engine capacity, ≥ 5,000 tests. Card colour = better/worse first-time pass rate than the EXC250.
Compare with any bike
More KTM models
Pass rate by registration year
Highest pass rate: 2009 (75.9%). Lowest: 2004 (68.4%). Every EXC250 year compared →
First-time pass rate by the year each bike was first registered (cohorts with ≥ 50 tests). Older cohorts are survivors: the worst examples have already left the road, which tends to lift the earliest years.
KTM EXC250 FAQ
Is the KTM EXC250 reliable?
The KTM EXC250 is less reliable than average for its class: 72.3% of its 870 MOT tests (2005–2025) passed first time, against a class average of 84.9%. That ranks it #4556 of 5428 models.
What does a EXC250 fail its MOT on most?
lighting and signalling: 33% of all defects recorded against failed EXC250 tests.
What is the best year of EXC250 to buy used?
By first-time pass rate, 2009-registered examples do best (75.9%) and 2004 worst (68.4%). Condition and history still trump the year.
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